Omnicone cone crusher parts

Omnicone Cone Crusher Parts and Characteristics

We specialize in supplying high-quality replacement parts for the Omnicone series cone crushers. Our extensive inventory includes, but is not limited to, the following components:

Eccentric Bushing: This critical component ensures smooth operation by reducing friction between the eccentric and the main shaft. It is designed to withstand high loads and provide long-lasting performance. The eccentric bushing is precision-engineered to maintain the correct alignment of the crusher's internal components, ensuring efficient crushing and reducing wear on other parts.

Head Bushing: The head bushing is essential for maintaining the alignment and stability of the crusher head. It is manufactured to precise specifications to ensure optimal performance and durability. The head bushing plays a crucial role in supporting the main shaft and ensuring that the crusher operates smoothly under heavy loads.

Socket Liner: The socket liner protects the socket from wear and tear, extending the life of the crusher. It is made from high-quality materials to resist abrasion and impact. The socket liner is designed to fit securely within the socket, providing a protective barrier that reduces the risk of damage during operation.

Adjustment Ring: This component allows for easy adjustment of the crusher setting, ensuring consistent product size and optimal performance. It is designed for quick and precise adjustments, allowing operators to fine-tune the crusher to meet specific production requirements. The adjustment ring is a key component in maintaining the desired crushing gap, which directly impacts the quality of the final product.

Clamp Ring: The clamp ring secures the bowl liner in place, preventing movement during operation. It is engineered for easy installation and removal, reducing downtime. The clamp ring ensures that the bowl liner remains firmly in position, even under the intense pressures of the crushing process, thereby maintaining the integrity of the crushing chamber.

Bowl Liner: The bowl liner is a wear-resistant component that protects the bowl from damage caused by the crushing process. It is available in various configurations to suit different applications. The bowl liner is designed to withstand the abrasive forces of the material being crushed, ensuring long service life and consistent performance.

Mantle: The mantle is a crucial wear part that directly impacts the crushing efficiency. It is designed to provide maximum wear life and consistent performance. The mantle is the primary crushing surface in the cone crusher, and its shape and material composition are critical to achieving the desired particle size and shape.

Omnicone Cone Crusher Characteristics

The Omnicone series cone crushers are renowned for their ease of operation, adjustment, and maintenance. These crushers are equipped with a fingertip hydraulic control system that allows operators to adjust the crusher setting for optimum performance while the crusher is operating under load. This feature ensures consistent product size and maximizes productivity. The hydraulic control system is intuitive and user-friendly, allowing operators to make precise adjustments with minimal effort.

All operator controls are conveniently mounted on a remote control console, eliminating the need for an operator to approach the crusher during operation. This enhances safety and convenience, allowing operators to manage the crusher from a distance. The remote control console is designed for ease of use, with clearly labeled controls and ergonomic placement to reduce operator fatigue.

One of the standout features of the Omnicone crushers is their hydraulic system, which provides a safe and fast way to clear a jammed cavity. If the crusher becomes plugged, the operator can simply push levers on the remote control console to clear the crusher. This hydraulic release and clearing system minimizes downtime and ensures quick resumption of operations. The hydraulic system is robust and reliable, capable of handling the most challenging operating conditions.

The release cylinders in Omnicone crushers are double-acting, supplying the clamping force to hold the adjustment ring securely to the frame. They also act as clearing jacks by raising the adjustment ring, bowl, and hopper. Once the clearing stroke is reached, the crusher can be jogged to allow any clogging material to fall out. The operator can then return the crusher to its original setting by pulling back on the release control levers. This entire process can be completed within 15 minutes, ensuring minimal disruption to operations. The double-acting cylinders are designed for durability and efficiency, providing reliable performance over the long term.

In summary, the Omnicone cone crushers are designed for efficiency, safety, and ease of maintenance. Our comprehensive range of replacement parts ensures that your crusher continues to operate at peak performance, minimizing downtime and maximizing productivity. Whether you need eccentric bushings, head bushings, socket liners, adjustment rings, clamp rings, bowl liners, or mantles, we have the parts you need to keep your Omnicone crusher running smoothly.